Logistics

Returns Management: Best Practices for Retailers

In retail, managing returns is more than just a cost - it's a chance to win customer loyalty. Here's why it matters and how to improve:

  • Returns are costly: Processing a single return costs $10–$20, and returns hit $890 billion in 2024 (16.9% of sales).
  • Customer expectations: 78% avoid stores with bad return policies, while 39% prefer retailers offering easy returns. Free return shipping influences 81% of buying decisions.
  • Key strategies for success:
    • Write clear return policies: Include details like packaging, condition, and refund timelines.
    • Use automation tools: Save time and cut costs with software for tracking and processing returns.
    • Leverage data insights: Analyze return patterns to improve products and reduce future returns.
    • Focus on eco-friendly practices: Reduce waste and align with customer values.

Retailers can turn returns into an advantage by balancing cost efficiency with customer satisfaction. The right tools, policies, and strategies make all the difference.

How to Reduce Returns in Ecommerce: 7 Best Practices

Writing Clear Return Policies

A clear and detailed return policy not only builds customer trust but also helps businesses manage returns efficiently, keeping costs under control. With return shipping often costing $10–$15 per item, retailers need policies that balance customer satisfaction with financial considerations.

Key Elements to Include

When crafting your return policy, be sure to address these crucial aspects:

  • Original packaging: Specify if items need to be returned in their original packaging.
  • Tags or labels: Indicate that tags or labels must remain attached.
  • Condition requirements: Define acceptable levels of wear or use.
  • Required documentation: Mention if receipts or proof of purchase are necessary.
  • Exclusions: Clearly list items that cannot be returned.

"Detailed analysis of return data allows for identifying trends and opportunities for improvement, from product quality to marketing strategies. By partnering with a strategic warehouse partner, companies not only optimize their return processes but also transform a potentially costly activity into a valuable source of data for strategic decision-making."
– Orlemyr Sousa da Silva, Logistics Specialist, CNH Industrial

Additionally, outline refund methods and processing times to set clear expectations:

  • Original payment method:
    • 3–5 business days
    • Most common option
  • Store credit:
    • Immediate
    • May offer bonus value
  • Exchange
    • Same day
    • Available in-store

Making these details accessible across customer touchpoints is just as important as the policy itself.

Making Policies Easy to Find

Your return policy should be easy to locate. Here are some key places to display it:

  • Website footer
  • Product pages (near the "Add to Cart" button)
  • Order confirmation emails
  • Packing slips
  • In-store signage
  • Mobile app settings

"The way that you communicate the steps to return is actually more of what makes it to be good or bad CX than the policy itself."
– Kassi Socha, Director Analyst, Gartner

For online retailers using platforms like Shopify, built-in tools can ensure policies are displayed consistently. A dedicated URL (e.g., yourstore.com/policies/refund-policy) makes sharing and referencing the policy simple.

You can also tailor return policies to different customer segments. For example, DSW provides VIP Gold members with free return shipping and a 90-day return window, while VIP Gold Elite members enjoy a full year.

Finally, set quarterly reviews to update your policy based on feedback, operational needs, industry trends, and regulatory changes. In 2024, DHL reported that introducing automated sorting and barcode scanning systems reduced errors, cutting customer complaints by 30% and boosting positive reviews by 25%.

Return Process Software Tools

Managing returns effectively requires software solutions designed to handle complex workflows. These tools work alongside clear return policies to improve operations and help retailers manage returns more efficiently. Let’s look at how automation and system integration can make a difference.

Returns Automation Systems

Automation platforms simplify repetitive tasks, freeing up staff to focus on more critical activities. For instance, merchants using ReturnLogic have reported a 30% reduction in returns, a 15-minute cut in processing time per return, and an additional $5.00 in profit per return.

"Returns is like a whole department that is the exception area." – Steve Congro, Senior Director of Systems at Saddle Creek Logistics Services

Return Status Tracking

DHL introduced barcode scanning and automated sorting systems in January 2025, leading to a 30% drop in customer complaints and a 25% boost in positive reviews.

Key features of status tracking systems include:

  • Real-time updates for both customers and staff
  • Automated notifications via email or SMS at critical stages
  • Integration with carrier tracking systems
  • Mobile-friendly interfaces for easy access

"With standard messaging templates in Returnless, we've saved 3 minutes per return, enabling quick and precise communication with our customers about their return status." – Jelle Lagendijk, Kamera Express

Connecting with Business Systems

Once automation and tracking are in place, integrating returns software with core business systems can enhance efficiency even further. Effective returns software connects seamlessly with WMS, ERP, CRM, e-commerce platforms, and carrier systems.

Studio Anneloes experienced noticeable improvements after implementing Returnless. As Désiree Laureijssen shared:

"Returnless has simplified the returns process for our customers, improved logistics efficiency, and offers valuable returns data insights."

Benefits of integration include:

  • Automatic updates to inventory
  • Real-time financial reconciliation
  • Access to customer history
  • Advanced analytics and reporting
  • Streamlined restocking workflows

For example, the Sure Sort system can process up to 2,400 items per hour with just one operator, showcasing the efficiency possible when returns management software is integrated with other business systems.

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Managing Return Logistics

Handling returns efficiently requires a mix of thorough product evaluation, partnerships with third-party logistics (3PL) providers, and keeping costs under control. These efforts build upon earlier steps like setting clear policies and using reliable software tools.

Steps for Product Assessment

A structured approach to assessing returned products makes reverse logistics smoother. Retailers typically follow a step-by-step process:

  • Quick Check: Visual inspection, barcode scanning, and basic functionality testing
  • Detailed Review: Testing individual components, evaluating cleanliness, and checking for repackaging needs
  • Technical Inspection: Full diagnostics to plan repairs or refurbishment

Collaborating with 3PL Providers

Partnering with experienced 3PL companies can take streamlined assessments to the next level by offering end-to-end logistics solutions. For example, Riverhorse Logistics provides services like:

  • Automated systems for return authorizations
  • Real-time inventory tracking and management
  • Integration with ERP systems and shopping carts
  • Tailored handling for various product types

On top of that, their advanced logistics options - such as cross-docking and freight consolidation - help retailers handle returns efficiently while maintaining product quality.

Reducing Shipping Costs

To keep shipping expenses in check, consider these tips:

  • Set up regional return centers to group shipments and reduce travel distances
  • Work with carriers to secure discounts based on consistent return volumes
  • Use packaging that minimizes dimensional weight charges without compromising protection

Making Returns Work for Business

Retailers can turn returns into opportunities by using data and adopting efficient practices. With the right approach, returns management can improve profits and build customer loyalty.

Return Data Analysis

Analytics tools help retailers understand return patterns and address underlying issues. For example, Amazon uses AI to analyze browsing, demographic, and purchase data, creating personalized recommendations. This matters because 62% of customers say they would stop buying from brands that don't offer a tailored experience.

Here are some key metrics to monitor:

  • Return Rate by Category
    • Identifies product lines with high returns
    • Helps with inventory decisions and supplier negotiations
  • Return Reasons
    • Highlights common return issues
    • Guides product improvements and better descriptions
  • Customer Return History
    • Tracks individual return behavior
    • Flags potential fraud and rewards loyal customers
  • Channel-Specific Returns
    • Shows performance across sales channels
    • Optimizes marketing and in-store displays

These insights can lead to strategies that recover value from returned items.

Product Recovery Options

Efficient recovery processes can help retailers reduce losses from returns. On average, processing a return costs 66% of the item's original price. By adopting smarter recovery methods, businesses can save money and reduce waste.

For example, a retailer worked with Optoro's SmartDisposition® engine to turn "total loss" items into revenue while keeping millions of pounds out of landfills.

Here are some recovery strategies to explore:

  • Resale through B2B: Partnering with liquidation specialists like Liquidity Services can increase recovery rates. Their virtual auctions improved returns by 20%.
  • Refurbishment Programs: Repairing and reselling items like electronics, furniture, and appliances can be worthwhile when resale value outweighs repair costs.
  • Material Recovery: Programs such as Blue Jeans Go Green have repurposed over 600 tons of denim into building insulation.

These efforts not only reclaim value but also align with environmental priorities.

Eco-Friendly Returns

Sustainability matters to customers - 78% say they care about eco-friendly practices. However, eCommerce returns in 2022 alone generated 24 million metric tons of CO2 emissions.

"Reducing returns is a critical piece of the emerging circular economy. There are clear business, environmental, and broader sustainability drivers encouraging everyone to reduce returns."

  • Lottie Watts, Senior Manager of Media Relations at NRF

Retailers can implement eco-conscious programs like:

  • H&M’s recycling initiative, which has collected 18,800 tons of textiles since 2020.
  • Evereve’s collaboration with WeSupply, which automated their returns process for greater efficiency.

"We provide a responsible business solution for unsellable inventory, helping companies reach zero waste goals while driving meaningful social impact."

Next Steps in Returns Management

The retail industry is changing fast, especially when it comes to handling product returns. New technologies and shifting customer expectations are reshaping how businesses approach this challenge. For instance, ReturnPro's Returns Automated Disposition Application (RAD) showcases this shift with its mobile-first design, allowing real-time decisions based on factors like customer demand, shipping costs, and pricing trends.

Retailers aiming to stay competitive are focusing on three key areas to improve their returns processes:

AI-Powered Returns Strategies
AI tools are helping businesses reduce returns and encourage exchanges. For example, ReturnGO assisted Underoutfit in cutting returns by over 25% by offering smart credit suggestions tailored to specific items and logistics scenarios. Similarly, Orthofeet saw a 30% boost in exchanges after adopting an AI-driven returns system.

Environmentally Focused Returns Solutions
Returns aren't just a financial issue - they also have a huge environmental cost. Here are some eye-opening stats:

  • 9.5 billion pounds of returned items ended up in landfills in 2022.
  • Online shopping generates 4.8 times more packaging waste compared to traditional retail stores.

"Every returned product tells a story of wasted resources. But the root cause is often preventable: inaccurate or incomplete product information that leads to mismatched customer expectations." - Fred de Gombert, President, Akeneo

Advancing Technology Integration
Technology continues to play a central role in improving returns management. Harshida Acharya, Partner & CSO at Fulfillment IQ, explains: "AI streamlines communications across multiple channels".

  • Virtual Try-Ons
    • Reduces returns by up to 36%
    • Implementation Priority: Medium-term
  • Automated Returns Processing
    • Saves $340 billion annually in retail
    • Implementation Priority: Long-term

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